KUNZ BTS NEOtronic
KUNZ BTS NEOtronic TWIN
Key Tasks
The KUNZ BTS NEOtronic® is a state-of-the-art brake testing system designed for precise, reliable and efficient maintenance of aircraft braking systems. It enables comprehensive hydraulic testing of brake assemblies to ensure safety and optimal performance, while providing intuitive operation, high-precision measurement capabilities and robust construction.
The BTS NEOtronic® features a ground-level access ramp for easy brake loading via trolley, a protected test cabin against hydraulic oil and Skydrol spray, and mirrors providing 360° visual access to the brake during testing. All doors are interlocked using electrical safety switches, ensuring maximum operator protection throughout every test cycle.
With a 9-inch touchscreen, digital pressure gauges (0–500 psi and 0–5,000 psi), an accuracy of 0.125% BFSL and system pressure tolerance of max. 2%, the BTS NEOtronic® delivers the measurement precision that modern brake CMM requirements demand. Brake test results can be printed as a report or exported to Excel for documentation and review.
The unique StepMatic® function saves valuable time during every testing procedure. It allows the operator to programme test sequences – including pressure settings, cycle test parameters and time intervals – into the machine in accordance with the CMM of the specific brake type.
The BTS NEOtronic® then executes the programme step by step, with the operator simply confirming and starting each step at the press of a button. This significantly simplifies and streamlines the entire testing process.
The StepMatic® function stores up to 60 different brake part numbers, enabling repeated tests to be performed quickly and reliable – with no need to re-enter parameters between cycles.
The BTS NEOtronic® is also available in a TWIN configuration, offering enhanced flexibility and efficiency for high-volume operations. The TWIN version allows simultaneous testing of two brake assemblies, significantly increasing throughput and reducing overall turnaround times.
Both systems in the TWIN configuration operate independently, ensuring that one test can continue uninterrupted while the other is being set up or unloaded. This includes operation with skydrol in one system and mineral oil in the other.
Fully Automated Version Available:
The KUNZ BTS NEOtronic® is also available as a fully automated brake test stand. Unlike the StepMatic® system, the automated version requires virtually no operator intervention. Once the test programme is loaded, the machine executes every step automatically – from pressure adjustments to cycle testing and timing sequences.
This seamless automation ensures consistent, highly accurate results for every brake tested, eliminates the risk of human error and significantly reduces testing time. Operators can monitor multiple tests simultaneously, increasing productivity and workflow efficiency.
With the ability to store extensive brake part databases, the fully automated BTS NEOtronic® is ideal for high-volume testing environments, offering unmatched reliability, speed and ease of use.
KUNZ BTS NEOtronic® - Brake Test Stand (Skydrol): 223.4400
KUNZ BTS NEOtronic® AUTO - Brake Test Stand: 223.4410
The KUNZ BTS NEOtronic® and NEOtronic® AUTO is also available in configurations for pressures up to 7500 psi and mineral oil.
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